Hot Dip Galvanizing Machine

Hot-dip galvanizing is the application of a zinc coating by dipping cleaned, prepared metal products in molten zinc, by which process alloy layers may be formed between the basic metal and the outer pure zinc layer. Hot dip galvanizing equipment is designed to maximize the benefits of the galvanizing process.

First, to choose the appropriate energy medium for the energy furnace of hot dip galvanizing production line equipment. According to the front-line work experience, hot dip galvanizing equipment manufacturers recommend the selection of fuel sequence is: natural gas, water gas, electricity and petroleum liquefied gas, so that the energy efficiency ratio of hot dip galvanizing production line can be effectively improved.

Second, strengthen the thermal insulation of the energy furnace in the hot dip galvanizing production line to reduce the heat loss of the furnace body. In this regard, the hot-dip galvanizing production line manufacturers recommend the use of firebrick masonry furnace wall, all-fiber manufacturing furnace wall or other good insulation refractory materials, at the same time, the majority of customers can also increase the thickness of the furnace wall, reduce the temperature of the furnace wall shell, the above measures can effectively reduce the energy consumption of hot-dip galvanizing production line.

Third, reduce the exhaust gas emission temperature of the energy furnace in the hot dip galvanizing production line. In order to achieve this purpose, professional hot galvanizing production line manufacturers remind you that you can choose a radiation tube with high heat utilization rate to reduce the heat taken away by the flue gas, you can also use a regenerative burner, you can also use measures to reduce the exhaust gas emission temperature, or increase the utilization of waste heat.

Fourth, choose a reasonable heating system. Heating system is an important way to save energy, according to different materials to choose different heating temperatures to prevent resource waste, resulting in energy saving and consumption reduction purposes.

The maintenance of hot dip galvanizing production line equipment needs to be carried out by the following steps:

1. Cleaning: Clean the equipment regularly, including various pipes, water tanks, electrical control boxes, etc., and pay attention to removing debris and dust on the surface of the equipment. To ensure safety, please turn off the power and air supply before cleaning.

2. Lubrication: For the equipment that needs lubrication, such as bearings, etc., refueling or oil change should be performed regularly, and pay attention to replacing the lubricating oil used for a long time.

3. Check: Regularly check all parts of the equipment for damage or wear, if found, should be replaced in time.

4. Fastening: Check the screws and nuts and other fasteners on the equipment regularly and strengthen them in time if they are loose.

5. Maintenance: Maintain the equipment regularly and keep the equipment in good condition to extend the life of the equipment.

6. Commissioning: After the maintenance work is completed, it is necessary to debug the equipment to ensure that there is no problem before it can be put into use.